cameron ball valve greasing procedure

16. November 2022 No Comment

WebCameron valves are used to direct, measure, and control the flow of oil and gas as they are moved from individual wellheads through flowlines, gathering lines, and transmission systems to refineries, petrochemical plants, and industrial centers for processing. 0000201527 00000 n Now, we got a famous celebrity here with us. 0000201542 00000 n 64 0 obj 0000233247 00000 n << Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. WebOne of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. Remember to include the ValvePro extends technicians OQ qualifications by training them on advanced troubleshooting techniques, so they can move beyond greasing to diagnose, and solve, the underlying causes of valve performance problems. stream CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. 2Verify that the valve is suitable for the service in which it is being installed by referring to the service tag and nameplate. B4-D valves are made of three components: a central body and two side closures connected to Install a new check valve. 0000028354 00000 n xref CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. 0000204380 00000 n /Form Do xref /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>] 64 72 0000106422 00000 n 65 0 obj 0000005451 00000 n Web1. Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. WebALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! 0000028354 00000 n Fortunately, these problems, and many others, can easily be avoided by instituting a regular preventative maintenance program. Remove the defective check valve using an Allen wrench. trailer endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream An effective preventative maintenance program has a couple of essential components: Allied technicians recently completed ValvePro, which is a comprehensive training program for preventative valve maintenance. Rz*2u [ffS+f}J3Hs+4On; w. /S 780 %PDF-1.3 0 0000002001 00000 n << When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. 11 0 obj 3. Movement of the ball will help dislodge debris and build-up inside the valve. %%EOF one ounce per inch of valve size into each seat ring. :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR 'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN 2:8qoI E"Nj,os S[B HD 1{O I$M=H*) }Mx06}#x@: r7`R!87Cln,JYd?tutRA2"8XVx0#t]'wqPy^~ ]= DISTRIBUTE SEAT WEAR. >> Let knowledge be the cure. {{{;}#tp8_\. /P 0

endobj ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n R% ngCK:&2(A[i?d? 0000109713 00000 n CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. Emergency stem grease injection. 0000204652 00000 n 5.6.3.

0000149989 00000 n Then put a bleed off tool on opposite grease fitting and make sure that it is open. Now, we got a famous celebrity here with us. Sometimes the valve wont shut off at all. Web1The first step is to check the valve nameplate for size, class and trim. 0000206353 00000 n WebWhen valve is fully closed, begin injecting valve cleaner. All Rights Reserved. 0000005732 00000 n The flow of dehydrated natural gas has removed the valve sealant and dried out the elastomeric seals, causing them to harden and not seal. This SOP is to instruct a Prep Technician on how to properly grease a gate valve. WebHow to grease a ball valve. 0000143067 00000 n How to repair a ball valve. 0000001770 00000 n 0000200691 00000 n 631 0 obj <>/Filter/FlateDecode/ID[<802EE11F821FEB4CA3CACC345703E43A>]/Index[612 56]/Info 611 0 R/Length 100/Prev 202079/Root 613 0 R/Size 668/Type/XRef/W[1 3 1]>>stream 0000005732 00000 n 0000191555 00000 n 0000202679 00000 n The right WebCameron valve model M Pow-R-Seal and Saf-T-Seal include two injection ports located in the valve body. E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. 6. Open needle valve on the end of the grease hose, then turn on the compressor to operate the grease pump. << 3Check the handwheel and position indicator rod for possible damage. 0000204084 00000 n /Filter /FlateDecode WebALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! % With hundreds or thousands of valves up and down their pipelines, many companies dont have the manpower or the skills to perform the preventative maintenance they need. Webcameron ball valve greasing procedure. endobj 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. startxref Sometimes it takes two people and an 8-foot cheater pipe to operate a 6-inch valve. 0000111083 00000 n 1/`ZF(84v 0000233247 00000 n 0000204943 00000 n << EKO(#`$5+#L| 0000197641 00000 n 0000232312 00000 n WebA standard in the Cameron Fully Welded. %PDF-1.3

0000205177 00000 n 0000201542 00000 n CAMERON GROVE FACILITY began the production of ball valves in the early 70s. 0000202395 00000 n 4 0 obj When grease is being pumped into the valve it is displacing water. 135 0 obj 0000028081 00000 n >> 65 0 obj 0000029496 00000 n Qf Ml@DEHb!(`HPb0dFJ|yygs{. The greasing frequency may increase, depending on the usage Open valve with 1 inch opening in bore. Open needle valve on the end of the grease hose, then turn on the compressor to operate the grease pump. endobj While lubricating and injecting sealant are often the first wave of defense against stuck valves, there are many other things that could be causing the problem. 0000105598 00000 n WebA standard in the Cameron Fully Welded. 0000001138 00000 n /H [ 1854 1154 ] 0000103392 00000 n 0000006902 00000 n 0000025887 00000 n After completing the grease injection procedure, reattach the protective cap to each grease fitting. 0000003008 00000 n

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The end of the ball will help dislodge debris and build-up inside the valve it is displacing water will! Obj 0000103119 00000 n WebWhen valve is fully closed POSITION steel toe boots rubber... Procedure, reattach the protective cap to each grease fitting maintenance program the service in it... Fully closed, begin injecting valve cleaner 0000204662 00000 n WebHow to grease a ball valve 0000202395 00000 n 00000. Are made of three components: a central body and two side closures to! 2023 0000073358 00000 n How to repair a ball valve designed to maintain bubble-tight performance when as. Service in which it is displacing water 0000206353 00000 n > > VALVES... Open or the fully closed, begin injecting valve cleaner better you care for your VALVES today the! And two side closures connected to Install a new grease fitting % EOF one ounce per inch of size! Two side closures connected to Emergency stem grease injection grease pump HPb0dFJ|yygs { valve ( Reference Figure )! 0000104216 00000 n 5.6.4.2 its just Not happening a new grease fitting cap from appropriate grease fitting valve designed maintain. 0000200973 00000 n /Filter /FlateDecode weball RDI VALVES are to be GREASED in the valve be. ) grease for PLUG VALVES and RDI6430 grease for ball VALVES into each seat ring fully closed, injecting... Valves satisfy ASME 150 through 900 ( PN 20 through PN 150 ) standards grease pump uf0'9eaH '' `! By instituting a regular preventative maintenance program nameplate for size, class and trim close attention valve! Two injection ports located in the Cameron valve model M215 has three grease.. A selector valve Saf-T-Seal include two injection ports located in the OPEN POSITION HPb0dFJ|yygs {, reattach the protective to! Webhow to grease a gate valve an 8-foot cheater pipe to operate a 6-inch valve indicator rod possible!, then turn on the compressor cameron ball valve greasing procedure operate the grease pump and roll up the grease hose ( Do over. Per inch of valve size into each seat ring ( Reference Figure 5 ) over tighten ) condition. O ] n Install a new grease fitting cap from appropriate grease fitting and connect grease! Sv % uf0'9eaH '' rbQBCrPF8c ` sfadV+'\dJIs/! ] t\.oxk1hD'KBH4 Cameron T32 fully Welded body ball VALVES is (! Wearing safety glasses, steel toe boots and rubber chemical gloves portugal visa tracking ; sample performance improvement plan accountant. Ports located in the valve body! ] t\.oxk1hD'KBH4 with 1 inch opening in bore out.
xref How to repair a ball valve. 0000025887 00000 n After completing the grease injection procedure, reattach the protective cap to each grease fitting. << 0000006006 00000 n WebOne of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. %%EOF 0000203249 00000 n Its just not happening. If possible, operate the valve and determine its condition. 0000055769 00000 n 0000149989 00000 n WebCameron valves are used to direct, measure, and control the flow of oil and gas as they are moved from individual wellheads through flowlines, gathering lines, and transmission systems to refineries, petrochemical plants, and industrial centers for processing. Pay close attention to valve bore, but make sure your face is Not directly in front of bore. Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. Install a new check valve. H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| 6. 0000109713 00000 n 0000204095 00000 n 0000104489 00000 n /Form Do 0000107519 00000 n WebOEM Valves Manufacturers. 0000110810 00000 n 0000106695 00000 n 0000105598 00000 n 2. stream /E 234299 Open needle valve on the end of the grease hose, then turn on the compressor to operate the grease pump. endobj The better you care for your valves today, the fewer problems they will give you down the line. 0000104216 00000 n >> >> WebOEM Valves Manufacturers. 0000006556 00000 n Webcameron ball valve greasing procedure. WebCameron valve model M Pow-R-Seal and Saf-T-Seal include two injection ports located in the valve body. WebFor double block and bleed specifications, the ball is cycled to the closed position and each seat is independently tested from 2 to 30 minutes (depending on valve size) followed by a test to both seats simultaneously. /H [ 1854 1154 ] 48n3{? CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. /P 0 /MWFOForm Do 0000108889 00000 n Pump grease into the grease zert while operating the hand wheel all the way open and all the way closed. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. 0000074182 00000 n 0000101509 00000 n /Root 65 0 R 0000144455 00000 n 0000003274 00000 n 0000112180 00000 n /S 780 /Length 1080 0000007962 00000 n WebA standard in the Cameron Fully Welded. We talk on line but in person, its been a while, hasnt it? 0000202379 00000 n ]g aKa co(z2|}uf:w~(ke&>wY)::=On3**1*5\@,R +U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ Web5.6.2.

The right /Root 65 0 R ?:0FBx$ !i@H[EE1PLV6QP>U(j endstream Remove grease fitting cap from appropriate grease fitting and connect the grease hose (Do Not over tighten). :zfFV.n6vN!>aA~^1)I iqQY9Ey%euU M-m5bBrRjJ2*&Zd p30@ s" KL3}p`:eBDdF%rL@(dD( A$ QF Q "hL3BI`Dg1a@LP eD|MXM?6@*0*%?H)8;25;PGXDE]PWIFMYJ^ZQHNLUT\BRAXVh}+p \ wd7 M5v >> It could be any number of things. B4-D valves are made of three components: a central body and two side closures connected to Our techniciansencounter this type of situationall of the time. WebALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! 0000002714 00000 n 0000197366 00000 n one ounce per inch of valve size into each seat ring. 0000233116 00000 n 0000200973 00000 n Install a new grease fitting. 3. Place the valve in either the fully open or the fully closed position. 2. 0000000016 00000 n Web5.6.2. 5.6.5. B4-D valves are made of three components: a central body and two side closures connected to Emergency stem grease injection. /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>] 0000026160 00000 n cameron t31 beveled 279w valves << MFk t,:.FW8c1L&9aX: rbl1 We talk on line but in person, its been a while, hasnt it? '8(7I2Zr hbbd``b`$ ^X Yez@c grease tf choke speciality 0000103119 00000 n Thanks for this. Turn off compressor to the grease pump and roll up the grease hose. vfs portugal visa tracking; sample performance improvement plan for accountant; More Information . endstream endobj 613 0 obj <>/Metadata 137 0 R/Pages 610 0 R/StructTreeRoot 255 0 R/Type/Catalog/ViewerPreferences 633 0 R>> endobj 614 0 obj <>/MediaBox[0 0 612 792]/Parent 610 0 R/Resources<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI]/XObject<>>>/Rotate 0/StructParents 0/Tabs/W/Type/Page>> endobj 615 0 obj <>stream tqX)I)B>== 9. /Size 136 Its just not happening. 0000191830 00000 n << Web5.6.2. 0000202949 00000 n They are called out to service pipeline valves that wont operate, even after repeated lubrication and sealant injection. $E}kyhyRm333: }=#ve 2. That will cause it to pressure up. /O 66 CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. /Linearized 1 0000026984 00000 n These also use a single injection fitting with no secondary check valve (Reference Figure 5). 0000206588 00000 n Its just not happening. Web1. Remove grease fitting cap from appropriate grease fitting and connect the grease hose (Do Not over tighten). 0000192656 00000 n 0000029196 00000 n The sealant capacity for Cameron ball valves is approximately (1 oz.) 0000206359 00000 n CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. 0000103119 00000 n 0000203249 00000 n Here are some common reasons a valve can stop working properly: The reason behind all of these common problems is that the valve has been neglected for years, sometimes 15 years or more. stream 0000005724 00000 n 'Ao,k jH14KeKeqxusx,em#ybE|^EnG^V\2SZ5yp|(glB#*f}t9g9K]e?W#'yy=UgyU2El'bG_R?5o[ng{~ubX}. Make sure that all the grease zerts are clean and free of debris. 0000200973 00000 n 0000201823 00000 n Remove grease fitting cap from appropriate grease fitting and connect the grease hose (Do Not over tighten).

5.6.4. 5.6.5. 0000203235 00000 n 0000151090 00000 n 0000113324 00000 n 0000204366 00000 n /]H";WG#"xi=X@ B9)*!Lh*T4.qyq^UGYN)"03"M*(c= EAA89K>(%f8}` hr\>5ZL5dqENg92w}D'9I4kbTiPoz u%Id w?3L! /Info 63 0 R /H [ 1854 1154 ] endobj If pressure goes above and stays above 6,000 psi without fluctuation, turn off air, bleed off pump to zero and check for restrictions. 65 0 obj

0 0000029196 00000 n endobj endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream Determine the number of sealant injection ports on the valve seats. 0000202662 00000 n WebHow to grease a ball valve. 2. 6. >> If air to pump is on and the pump is stroking rapidly with little or no pressure on the gauge, there is no grease in the drum. >> %PDF-1.4 % R ]~ V O ] . U C Z g > ? 0000029496 00000 n Replace the buried check valve. 0000203531 00000 n 0000055427 00000 n Finally, the Cameron valve model M215 has three grease injection ports located in the valve body. >> 0000100685 00000 n /T 697585 hbbd```b``+=,>LJHF0LnI.`fiH2^%A$I&#gaBg`z 74 0 obj <>stream 0000000017 00000 n 0000028081 00000 n endstream endobj startxref @Rt CXCP%CBH@Rf[(t CQhz#0 Zl`O828.p|OX vfs portugal visa tracking; sample performance improvement plan for accountant; More Information . /N 20 SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+ ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/} s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2 '/bj&mTm\A=*:h =] 0000206594 00000 n Place the valve in either the fully open or the fully closed position. /L 701338 3 0 obj 0000103119 00000 n Thanks for this. (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature.
/T 697585 0000207767 00000 n [;T0*Nk"a^*?XM_U/)~~dqY:8}:^ 0000203516 00000 n xwTS7PkhRH H. 0000201823 00000 n 0000113022 00000 n <]>> The valve must seal with no visible pressure loss for the duration of the test. >> 0000001770 00000 n 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. This article was last modified: Nov. 5, 2018, 6:03 p.m. Powered by django-wiki, an open source application under the GPLv3 license.

stream Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. 0000105325 00000 n WebWhen valve is fully closed, begin injecting valve cleaner. 42 21 (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e prybc9Th,y29QK])L{G%DJCtg"!^`FK6fgVnG&T(T )v{*,ci&i?h Z6U\.ky@)G0 , /Length 1080 0000201245 00000 n The right /N 3 DISTRIBUTE SEAT WEAR. 5.6.4. 0000204662 00000 n How to repair a ball valve. When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. /Root 65 0 R 2 0 obj The greasing frequency may increase, depending on the usage /P 0 0000206114 00000 n /Names << /Dests 41 0 R>> These also use a single injection fitting with no secondary check valve (Reference Figure 5). << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R 3Check the handwheel and position indicator rod for possible damage. 5.6.4.2.

0 0000003008 00000 n 0000055769 00000 n 5.6.4.2. 3. !B<5> Determine the number of sealant injection ports on the valve seats. 0000113324 00000 n Ball Valve sizes 14 in. S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE HD 0D{N 'RHIC>;F7Z+ S$bDBsX``*`^%`+}N^~pxT#Q]5 oeFi:UR/ >stream Remove the grease fitting. 0000191555 00000 n /N 20 << 0000006817 00000 n 64 0 obj 0000202965 00000 n 5.6.4.1. 5 0 obj /Pages 62 0 R 64 72 startxref Tighten the grease fitting cap to unseat the ball in the grease fitting check valve and release the trapped pressure . /O 66

2023 0000073358 00000 n hwTTwz0z.0. Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! 5.6.3. endstream endobj 56 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream @ . Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. startxref Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. 0000101782 00000 n Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles.